Chenille, applique, and embroidered patches — how the different styles compare and which one fits your jacket or uniform.
Patches aren't a single technique — chenille, applique, and full embroidery all produce very different looks, textures, and price points, even when they're covering the same size logo or number. We're actively adding more patch-specific guides, so this collection is smaller for now, but each guide below covers a real decision you'll likely face when ordering patches.
Custom patch digitizing is one of our most requested services from embroidery shops, uniform suppliers, and sports teams across the USA. Whether you need iron-on morale patches, sew-on team crests, or Velcro hook-and-loop backing for tactical and uniform gear, the digitizing file has to account for the backing type, the fabric it will sit on, and how the patch will be cut and finished (merrowed edge, laser-cut, or heat-cut). We deliver machine-ready DST, PES, and EMB patch files with clean, durable stitching that holds up to repeated washing and wear.
Not sure which style fits your project? Send us your design and we'll recommend the right technique along with a quote.
Varsity-style chenille and traditional embroidered patches look completely different up close.
Read More →Large logos and numbers don't always need full satin stitching. Here's when applique makes more sense.
Read More →Foam-backed puff embroidery is also common on patches — here's how it's built and designed for.
Read More →Send us your design and get a free quote within the hour. Machine-ready files in 2–3 hours.