Sublimation printing turns dye into gas that bonds directly with polyester fabric, producing vivid, full-color prints with no visible texture. But it has its own artwork requirements that differ from screen printing or embroidery — here's what to know before sending a file.
Full Color Is Fair Game
Unlike screen printing, which charges per color and separates designs into individual screens, sublimation prints full-color, photo-quality artwork in a single pass. This means gradients, shading, and complex color blends aren't a cost concern the way they are with other methods.
This makes sublimation a favorite for designs that would be impractical or expensive with any other print method — think detailed all-over jersey patterns, photo-realistic graphics, or intricate multi-tone artwork that would require a dozen or more screens to reproduce with traditional screen printing.
Vector Still Matters — Just Differently
Even though sublimation handles full-color raster artwork well, vector files are still valuable for logos, text, and sharp graphic elements that need clean edges at any size. A hybrid approach — vector shapes combined with raster photo or texture elements — is common in sublimation designs.
A team name or number, for example, almost always stays vector even within an otherwise photo-heavy sublimation design, since vector edges stay perfectly crisp no matter how the surrounding artwork is scaled or repositioned across the garment pattern.
Color Space Considerations
Sublimation printing uses CMYK output through a dye-sublimation printer, and colors can shift somewhat from what's displayed on a standard RGB screen. Working from accurate color values (not just "eyeballing" a screen) helps keep the final print closer to what was intended.
Fabric also affects the final color result. Sublimation only works properly on polyester or polyester-coated substrates, and the exact polyester content and weave can subtly affect how vivid or muted a printed color appears once transferred — something worth accounting for if you're matching colors precisely against a brand guide.
Bleed and Full-Coverage Designs
All-over sublimation prints (jerseys, all-over tees) need artwork built with proper bleed and pattern layout in mind, since the design has to wrap around seams and panels without visible gaps or mismatches.
This is one of the more technical parts of sublimation prep — the artwork essentially has to be pre-distorted and mapped to the flat garment pattern pieces so that once sewn together into a finished jersey, the design lines up correctly across seams rather than shifting or breaking at the shoulder and side panels.
Common Sublimation Applications
- Full-dye athletic jerseys and team uniforms
- All-over print t-shirts and performance apparel
- Custom mugs, banners, and hard-surface promotional items
- Medal ribbons and lanyards with detailed full-color branding
If your sublimation design includes a logo, send us the vector version separately — even inside a full-color sublimation file, keeping the logo as clean vector data preserves sharp edges.
Final Thoughts
Sublimation opens up creative options that other print methods don't allow, but it still benefits from clean, well-prepared artwork. Send us your design and target garment, and we'll get it print-ready. Check out our Vector Artwork Services page for details.